Reflections of light

Optical coatings for high power lasers with ALD

It's hard to believe that lasers were initially called 'a solution looking for a problem' when first developed in 1960 by Theodore Maiman. Today, these powerful beams of energy are used in multiple applications and industries, such as surgical treatments, cutting, welding, electro-optical countermeasures, fluorescence microscopy, laser printers, optical discs, barcode scanners, and fiber-optic communication.

Coating optical lenses and prisms to redirect light

A laser beam is basically light waves that have been concentrated and redirected multiple times to create one powerful beam. Optical lenses and prisms are used to redirect the light waves, they're also used to allow a specific light wave to pass through, or to reflect specific wavelengths.

Prisms and optical lenses alone cannot do all of this manipulation of light - it's the specifically designed coatings on the prisms and optical lenses that are crucial.

The type of optical coating depends on what kind of outcome is needed. For example, if you need to reflect a particular type of wavelength of light, a specific optical coating is designed that will reflect a major percentage of light and transmit a minor percentage of light over this specific wavelength.

Optical ALD coating for complex 3D shapes

Due to the complex 3D shape of optical lenses, they cannot be coated with high uniformity using conventional technologies like PVD. The best way to conformally coat complex 3D shapes is with ALD technology. Optical ALD coating is created one layer at a time, resulting in pinhole-free conformal films.

With ALD you can achieve high quality optical coatings on even the most complex-shaped parts. The most common optical coating materials with ALD are SiO2, Al2O3, and TiO2.

Optical ALD coatings reach good laser induced damage threshold

Optics are tested to see what their laser induced damage threshold (LIDT) level is to determine the aptness of the optic for a specific application. This basically means that the optic is zapped first with low, then with high energy beams, and the results are examined to define what damage threshold level the optic has.

ALD multilayer coatings can reach a good LIDT level. The example below shows the damage threshold of a 4.1 μm thick Al2O3 / TiO2 multilayer reflector sample:

Why choose Beneq ALD for high power lasers

  1. Conformal and uniform coatings on 3D optic surfaces - high aspect ratio (HAR) surfaces, high curvature lenses, prisms and tubes.
  2. Good LIDT preformance.
  3. Precise and repeatable thickness control with atomic scale accuracy.
  4. Dense and pinhole free films can also serve as barrier layers.
  5. Beneq has pioneered expertise in optical coatings by ALD, knows the materials well, and has the competence for designing and characterizing optical coatings
  6. Beneq supports various substrate sizes - from mm scale to meters.

Film uniformity, conformality and repeatability with the possibility of coating complex surfaces make ALD technology ideal for optical applications.

Learn more

Read about our numerous ALD optical coating examples

Check out our TFS 500, which was used in one of our high-power laser customer cases

.. and here's the high-power laser customer case

If you would like to hear more from our experts, send us email or give us a call!

 

Contact Beneq

Contact Beneq

Application examples

  • Ultimate moisture barriers for OLED micro-displays from Beneq
  • Lumineq EL40S electroluminescent display by Beneq
  • Transparent electrode for displays by Beneq ALD
  • ALD is the ultimate moisture barrier for PCBs
  • Beneq FBR ALD reactor for moisture barriers of phospor powder
  • Beneq ALD coatings offer protection against corrosion in LED packaging.
  • Beneq aerosol thin film equipment is ideal for AR coatings on solar glass.
  • Beneq ALD provides metal-like coatings for watch parts and fine mechanics.
  • Beneq ALD coatings for wafer-level moisture protection
  • Beneq ALD coatings provide high-quality reflectors for LED
  • Beneq ALD coatings boost the performance of diffractive gratings
  • Beneq provides ALD coatings to protect electronics components from corrosion
  • ALD coatings provide interface layers between materials in CIGS panels.
  • Beneq ALD coatings increase the lifetime of Li-Ion batteries
  • ALD is ideal for optical filters on complex surfaces.
  • Beneq ALD optical coatings increase the lifetime of high power lasers
  • ALD-based conformal moisture barrier coatings for microchannel plates from Beneq.
  • OLED lighting encapsulation with Beneq TFS 600. Fully automated and vacuum-line integrated. For industrial OLED encapsulation.
  • X-ray imaging scintillator plate encapsulation with Beneq Coating Services and Beneq P800 batch coating products

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